The challenge
Unplanned pump failures at a refinery fuel terminal cause costly downtime and safety risk. Maintenance was largely reactive, with sensor data scattered and difficult to interpret.
Our solution
DEEPSIGHT integrated live IoT sensor feeds from each pump into a unified monitoring platform with AI-driven risk scoring.
- Station overview with running / stopped status, efficiency and alerts per pump
- Per-pump telemetry — temperature, flow rate, vibration, head pressure, current and RPM
- Historical trend analysis and alert history with labelling for model feedback
- Risk, efficiency and performance scoring against configurable thresholds
- Energy usage and runtime analytics across the station
Outcome
Maintenance teams shifted toward condition-based and predictive maintenance, acting on early warning signs such as cavitation and low-flow events before they escalate into failures.
